The Purpose of Welding Positioners inside the Manufacturing Industry

Welding positioners play an important role in the smooth functioning of welding processes. They occupy a distinctive part of automated welding systems, which allow the industries to position the weldments (irrespective of their size) mechanically flawlessly. As a result expedite the whole process of manufacturing and fosters an appropriate welding experience for welders. Exploring the varying demands of the profession, all of the welding positioners as well as their purposes served also differ. Owing to multifarious features of the appliance, it is important for your companies to select the positioning equipment that suits perfectly using their requirements.

Welding Positioners as well as their Purpose

Positioners comprise a considerable part of the automation system, and serve great purposes in manufacturing industries, most of which include:

Ensure highest level of security and safety for the welders
Decrease the fatigue
Boost the quality of welding
Utilize the space on the floor efficiently
Selection of Positioners

Multiple weld positioning equipment find effective usage in different industries. A few of these commonly used welding Robotic positioners include:

Manipulators- To get a high level of efficiency and quality delivery of welding tasks.
Turning Rolls- For accommodating the effective rotation of pressure vessels, pipes along with tanks.
Fit up Bed Rollers- For saving ample amount of time in the output of largely connected vessels.
Growing line systems- To facilitate large diameter production especially in the manufacture of wind towers.
Determing the best welding chucks

Enterprises and folks usually buy a new welding positioner or pick a rental one, according to the requirements and budget constraints. Regardless of your purchase or rental deal, it is better to consider the next essential factors before investing money in the most effective welding positioner.

COG or even the center of gravity plays a crucial role while picking a choice for welding positioners. It equally balances the weldment on all axes. With all the changing distance of the weldments from your device, the COG also varies, considering that the welder is applying more torque for the positioner. Besides, inclusion of parts and materials to the positioned also affect the COG.
The process of attaching weldment and fixtures with perfection varies based on your unique requirements
For cylindrical products make a preference for turning rolls.
Be sure that the equipment mounts over a flat working surface in order to avoid any type of tipping.
Connection of ground current to welding positioners.
Prefer Rental Positioners

If you fit in with a market that serves the varying requirements of the customers, than deciding on the desired positioners for welding on rent turns into a smart decision. It gives you superior amount of efficiency in production with least amount of investment. Taking into consideration the current scenario of economic downturn, it essentially decreases the price factor for each industry. It always continues to be the most cost-effective option to prefer renting positioners than buying them.
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